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Linear Rail Calculator — Rail Length & Load Capacity

Calculate linear rail length and carriage load capacity for your printer.

Desired axis travel

How We Calculate This

Linear Rail Calculations

  • Rail length = Travel distance + Carriage length + 10mm margin
  • Dynamic force = Mass x Acceleration
  • Total force = sqrt(Dynamic force² + Gravity force²)
  • Safety factor = Max load rating / Total force

The safety factor should be above 5 for reliable long-term operation. The calculation combines the dynamic force from acceleration with the static gravity load to find the total force on the carriage.

Frequently Asked Questions

Last updated: February 2026

All calculations are estimates. Always verify settings with test prints before committing to final prints.