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Linear Rail Calculator — Rail Length & Load Capacity

Calculate linear rail length and carriage load capacity for your printer.

Desired axis travel

Total weight of the model or component

Select linear rail size or choose Custom

Select the type

Ratio value

How We Calculate This

Linear Rail Calculations

  • Rail length = Travel distance + Carriage length + 10mm margin
  • Dynamic force = Mass x Acceleration
  • Total force = sqrt(Dynamic force² + Gravity force²)
  • Safety factor = Max load rating / Total force

The safety factor should be above 5 for reliable long-term operation. The calculation combines the dynamic force from acceleration with the static gravity load to find the total force on the carriage.

Frequently Asked Questions

Last updated: February 2026

All calculations are estimates. Always verify settings with test prints before committing to final prints.